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ACL understands that developing custom metal products means multiple steps and parts. One of the most vital parts of this process is known as press brake bending. So what exactly is press brake bending? Which have all the necessary features in creating custom products. So lets say it in layman terms to make it simple to comprehend.
Using Materials the Right Way
Acl’s team of designers and fabricators always want to ensure that they are using every last bit of metal the team can possibly muster when working on a custom project. Why is this important? Using too much metal can be costlier and time consuming to complete the project. This is where press brake bending comes to your rescue. Caching in on every single piece of metal possible is what press brake bending does.
We use the press break machine because this bends the metal right where we need it, so there is no cutting or wasting of additional pieces. By using the minimum amount of materials, they save on money while also ensuring the final product looks exactly how the client envisions. Not only are we saving money, but we are also producing a better product!
Making Accurate Bends
Many of ACL's custom products need to appear a certain way to fulfill the client's requirements. Other times they need sharp corners to be just so; sometimes these products need smooth curves. This is where press brake bending comes in. A press brake machine lets us bend the metal accurately and consistently every time we operate it.
This effectively means that all the pieces of metal in a project will look identical to the next piece of metal. This is extremely significant as it ensures that the final product appears and operates exactly how the client wanted it. Our skilled workers are very experienced with the machine, so we get the bends correct first time. Time saver for us ultimately a cost saver for our clients!
Different Shapes and Sizes
ACL's press brake machine is versatile because it will bend virtually any sized sheet metal, from small to large. With this type of versatility, clients can be assured that their special designs are achievable. Metal can be bent into a variety of different angles and shapes using the press brake machine.
For instance, consider a metal rack with a dome-shaped upper section and slanted components. It is a unique, custom project that you only have a press brake machine to create. This allows ACL to offer almost endless custom metal fabrication options when we provide this service to our clients. Therefore we can help you to transform any creative idea into reality!
Creating Detailed Designs
As already discussed, you can use press brake machines to form a lot of different shapes and sizes. But they also excel at making complex bends. This is a necessity, particularly when we’re designing unique designs and patterns, such as ornamental metal screens or grillwork. And with the help of press brake machines, we are able to bring concepts of even the most custom fabrication designs to life, providing our customers with something truly one of a kind.
ACL's highly qualified fabricators can even make use of press brake bending for 3D shapes and designs. Say, with this range of versatility, there's nearly nothing we can't make for our precious customers. Whatever you have in mind, on the simple side or very detailed and complex, we can bring it to life!
Saving Time and Money
Finally, brake press tooling let’s discuss why press brake bending is so intelligent for saving time and money. There are several different methods to make bends in metal when a worker needs to. One way is to bend the metal manually, such as with hammers or pliers. This, however, can be a long process and often ends up with less than exact bends, which might not be up to your client’s standard.
A second approach is to weld several bits of metal to form a corner/angle with the pieces. But this is also a method that can add cost and time to a project, and welding can sometimes be inconsistent. That is exactly why press brake bending, is your best option. It is a quicker, more accurate technique that avoids these intermediate steps in the manufacturing process.
That means ACL can address press bender both quickly and affordably. This enables us to streamline the entire process and save both time and money for our clients through press brake bending!
If you are just now catching up, here’s a summary of ACL’s press brake bending tips: It delivers accurate, consistent bends with an almost unlimited amount of designs and shapes. It is a cost savings on materials and fabrication time that gives our client a clever solution to their needs. We hope this article helps explain why press brake bending is such an important part of custom fabrication and how ACL can put this technology to work for you!
