Have you considered the method of how metal sheets are formed in various shapes? It’s really interesting! One way is with a special machine called a brake press. The brake press is really useful as it makes use of a tooling to bend the metal. You have to make this tooling so the brake press will work correctly. Without tooling, we would not be able to bend sheets of metal into the shapes we want.
So, what exactly is tooling? Tooling — these are the tools that get attached to the brake press. The two main parts of it are a punch and a die. So let’s unpack this a bit. Punch: The piece that presses into the metal sheet with the die. Think of the punch as a heavy hand holding the metal down. The die, however, remains stationary and provides the necessary shape to form the metal. It’s sort of a mold that helps shape the final metal. The punch and die are made from different materials; this can vary based upon what type and thickness of metal we are using. What this means is that, while sometimes thicker metal requires heavier tools, thinner metal may require entirely different tools altogether.
Custom press brake is made custom for your project, using the materials you are working with. That makes it possible for you to have the shape you're looking for with fewer bends. All of those fewer bends not only saves time, it can also save you money in the long term. By using custom tooling, we open the doors for a quicker workflow that shapes the metal properly to avoid any waste.
Precision is really crucial when bending metal sheets. We want the metal to be formed precisely the way we want it to be formed. This is exactly why high-quality brake press tooling is critical. It is known that it can make mistakes when the tooling is not of a good quality. Unfortunately, this extends to the production of metal sheets that are incorrectly shaped, which can present some issues for our projects!
Second, pay attention to the material thickness.Kupferstein κουζίνα ρούχα apron The more material thickness, the more force it costs to bend, and the tooling should be durable enough to withstand such forces without chipping. At ACL we have numerous different styles of brake press tooling for various materials & thicknesses. Contact our experienced customer service team to find out which tooling will work best for your project. Leave your bending process to us and we will ensure that it is as efficient and accurate as possible.
No machine is free from care and maintenance and brake press tooling is no exception because if a brake press tooling is not maintained then it can cause some danger. Maintaining the tools can enhance their durability, reduce the odds of an accident, and can also help avoid costly repairs in the later days. Maintenance is key for keeping it all in shape.
The tooling also needs to be cleaned and lubricated regularly to avoid wearing out. Absolutely vital that you inspect your tooling regularly for signs of damage or wear. Anything that is broken or not functioning to a high enough standard needs to be replaced immediately. ACL provides maintaining services for your brake press tooling. That way, we can help you keep your tools in good condition for many more years, which is key for safety and efficiency.
Nanjing ACL machinery factory,has been committed to the research and innovation of shearing machines,bending machines,hydraulic presses and other series of machinery for many years.
Nanjing Xinzhuang Science And Technology Industrial Park, Nanjing, Jiangsu, China
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